We live in middle TN and had our house foamed last year. We noticed recently that some of the foam was shrinking and seperating from the floor joists. We contacted the installer and he informed us that the manufacturer had a problem with a batch of foam during the time frame we had our house sprayed. The contractor wasn't sure if we had the recalled batch installed in our house or not. He said he would check the batch numbers and let us know. He seems like a nice guy promising to do whatever it takes to fix any problems. Do we trust him, however, to be truthful about the batch number? Do we have any options for finding out the information ourselves? I inspected the entire crawl space of the house and noticed approximately (5) areas that were seperating and a couple areas where the foam didn't adhere to the block. Do I assume by it being so infrequent that it is nothing to be concerned about? My concern is the walls that are not capable of being visually inspected because of sheetrock. http://m.youtube.com/watch?v=ggLAUsiuI_o

RE: my June 12 post...We went ahead and had the attic sprayed with a Soy-based product. Stayed in a hotel for 3 nites. Still smelled a little bad but that's gone away over time. I'm very glad we didn't use the other foam as even that much outgassing of a petrochemical could have sent my wife to the hospital. Unfortunately, the spray crew didn't speak English(at least not to me) and were kinda lazy, so they ended up spraying over some can fixtures from the kitchen below that were not insulation-contact rated. So I hired an electrician to come out, pull down the cans, pull out what he thought was an appropriate amount of foam to create a big enough air space and then re-install the cans. I billed the firm for the electrician plus an extra night we had to stay in the hotel and they paid, no questions asked. Guess they knew they had screwed up.   http://youtube.com/watch?feature=player_embedded&v=ggLAUsiuI_o
If you're chemically sensitive, it's probably not a good idea to get it installed, but it's also not a good idea to breathe musty air from the crawl space either. In addition, your house and its contents are made of lots of materials that affect your indoor air quality. If you're really concerned about this, hire a company to test your air and tell you what you can do about it.
Spray foam is a chemical product created by two materials, isocyanate and polyol resin, which react when mixed with each other and expand up to 30-60 times its liquid volume after it is sprayed in place. This expansion makes it useful as a specialty packing material which forms to the shape of the product being packaged and produces a high thermal insulating value with virtually no air infiltration.

These coatings contain various types of acrylic polymer, and are typically formulated to help extend the coating’s life and improve durability. Acrylic coatings are available in a number of colors but are most commonly used as white reflective coatings. Thanks to its durability and low cost, many contractors and facility managers believe this to be the best roof coating.
Rust-Oleum® 780 Elastomeric Roof Coating provides a high initial reflectivity value of 85%, energy efficiency, long term durability and excellent resistance to weathering and dirt pick-up. This elastomeric roof coating is formulated to meet and/or exceed the standards established in ASTM D 6083. Rust-Oleum 780 Elastomeric Roof Coating waterproofs and weatherproofs metal, weathered single ply membranes as well as smooth surface asphalt built-up and modified bitumen roofing substrates.

OK, Peter, I finally went back and read Alex Wilson's article on what he perceives as a serious problem. I haven't seen the full report, but based on the summary he wrote on the Green Building Advisor website, I question the science. It seems to me that he's chosen the wrong metric and he's basing his conclusion on too many assumptions because he doesn't have enough data. You can see my comments at the end of his article.

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Henry 587 Dura-Brite White Elastomeric Roof Coating is Henry 587 Dura-Brite White Elastomeric Roof Coating is a premium high solids formula offering better weather protection solar reflectivity and longevity than economy grade reflective roof coatings. Cured coating forms a permeable membrane which prevents liquid infiltration but allows moisture vapor to vent or breathe out of underlying substrate. Recommended ...  More + Product Details Close
“It’s been scientifically proven that the temp of the shingles rises only a couple of degrees when there is an unvented attic compared to a vented attic,” said Garry Barlow, estimator at RetroFoam of Michigan. “If we lived in a southern state it has been proven that the longevity of the shingle did diminish by only one year. In the northern states there was no difference in the life span of the shingles.”

I used this product to seal and insulate my rim joists as I am finishing the basement. The builder used R13 batt insulation when we built the house 3 years ago. I use a dehumidifier to control moisture in the basement which is below grade. The setting I use is 55%. The dehumidifier kicks on periodically and requires emptying every few days. Since using the foam all around the house on the rim joists and sill plate, the dehumidifier has stayed at 50% for over two weeks since spraying and rarely turns on anymore. I also put the original R13 batt insulation back up after the foam cured.

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Carefully examine the roof membrane (surface material) for cracks, tears, blisters, evidence of ponding, exposed foam, and open seams. If already coated, evaluate the condition of the coating. Pay particular attention to areas around roof penetrations (vents, skylights, pipes, etc), ponding areas, cracks in parapet walls, and the attachment of roof membranes to parapet walls. Roofs should be in good condition to warrant coating.

Spray foam insulation works by sealing the building envelope to stop conditioned air from escaping and prevent unwanted outside air from entering your home. It allows efficient use of your HVAC system and helps regulate the temperature fluctuations and humidity in your home. It's a lightweight, durable, and versatile insulation solution boasting the industry’s strongest performance in energy efficiency and energy cost savings. 

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Henry 687 100% Acrylic Enviro-White Extreme Elastomeric Roof Henry 687 100% Acrylic Enviro-White Extreme Elastomeric Roof Coating is a premium high solids white reflective roof coating. It features Dirt Pick-Up Resistance (DPR) technology which prevents dirt and dust buildup keeping the roof whiter and more reflective longer. When cured it forms a permeable membrane which prevents liquid infiltration ...  More + Product Details Close

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Ames® Roof Coatings are premium elastomeric coatings that seal out moisture, renew old surfaces and even save energy. We have products specifically formulated for all types of roofs including; Wood, Tar, Metal, Rolled Roofing, EPDM Rubber, Foam and many other surfaces. Ames’ coatings form a waterproof seal to preserve and protect your roof. Our white roof coatings reflect sunlight, substantially reducing roof temperatures. Ames® products are environmentally friendly, waterbase, non-toxic, VOC-free and water cleanup.
Today, each of the 50 states follows a different set of building codes making navigating these codes confusing, particularly for architects or builders that have projects in multiple states. In some cases, the building code changes significantly between the state and certain cities or counties within the state. For example, at the time of writing Arizona had adopted the 2015 IRC Building Code, however, Phoenix was on the 2012 IRC, IBC and IECC code. With the majority of states either on the 2009, 2012 or 2015 code, below are some high-level points to consider and about how spray foam insulation contributes.

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Silicone coatings are typically produced by adding a catalyst and solvents to a silicone base. Because the silicone is a natural material, these coatings are bio-degradable. They can be applied to a roofing system using many different techniques, including spraying or rolling. Silicone coatings are available in many colors, including reflective white and translucent.
I'm in the process of redoing my basement and read through the posts. I took out one inch styrofoam covered by 1/4 " beadboard and installed 2X4s and plan on putting in fiberglass batts between them(r-13) with 1/2 in drywall over top of that. Do you think I will see a significat increase in heat control? Should I have done more?... it's a little after the fact, but still curious to know if I will see a big difference based on your experience.
Thank you, Allison. We have a split system unit (actually 5) with the heat being propane. The foam guy said that it needed ventilation, so completely sealing the attic wouldn't be a good idea. It sounds like you are saying that the systems need to be vented out of the attic or replaced with some type of closed system. But I shouldn't bother spraying if the plan is to leave the soffet vents open. Is that correct?

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Henry 687 100% Acrylic Enviro-White Extreme Elastomeric Roof Henry 687 100% Acrylic Enviro-White Extreme Elastomeric Roof Coating is a premium high solids white reflective roof coating. It features Dirt Pick-Up Resistance (DPR) technology which prevents dirt and dust buildup keeping the roof whiter and more reflective longer. When cured it forms a permeable membrane which prevents liquid infiltration ...  More + Product Details Close

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During colder months, 2 component foam is very sensitive to temperature variances. Per product instructions, both tank temperatures need to be above 70°F (21°C) for at least 24 hours prior to use. All application surfaces should be clean/dry and above 60°F (16°C) prior to application. Variance outside of the recommended temperature can affect foam yield and performance.

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This is more common with closed cell foam, but it happens with open cell foam, too. Since closed cell foam has a higher R-value per inch, installers generally spray 2" in walls and 3" in rooflines to meet the energy code requirements of R-13 and R-19, respectively. (I'm not going to dive into the energy code here, but these numbers apply to many climate zones, the latter being allowed under the UA tradeoffs rule. See the Energy Nerd's blog on this topic if you want to argue.)
Spray foam is a very specialized packing material, often required for use in shipping valuable fragile items. Engineered packaging principles are designed to protect sculptures, vases, large fossils, lamp bases, busts, computers, furniture, chandeliers and other objects of unusual shape. By virtue of the liquid foam expanding by up to 30-60 times the volume of its liquid state, it efficiently protects almost any size, form and weight. 

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NovaTuff PC-425 An Epoxy Protection Coating, similar to NovaTuff PC-450 but with enhanced flexibility and adhesion. Waterproofing grade. Formulated for continuous underwater submersion and for waterproofing pools, ponds, fountains, tanks, waterfalls etc. Mini-fiber additive aides in bonding/adhesion to difficult surfaces. Excellent chemical and abrasion resistance. Resistant to acids, solvents, caustics, hydrocarbons, salt water, etc. Use submerged or above grade.
2. I talked to a building product supplier for WALLTITE spray foam, he is suggesting to use 2" or 3" of closed cell spray foam in the joists areas instead of the batts insulation. He says it will work with outboard rigid insulation. There is a location of a cantilevered floor area with steel beam so I may need to use spray foam to protect the steel beam. I would then be convenient continue to spray in the floor joist cavities and then apply 5" of polyiso outboard of the bottom cantilever floor sheathing.

OK, Peter, I finally went back and read Alex Wilson's article on what he perceives as a serious problem. I haven't seen the full report, but based on the summary he wrote on the Green Building Advisor website, I question the science. It seems to me that he's chosen the wrong metric and he's basing his conclusion on too many assumptions because he doesn't have enough data. You can see my comments at the end of his article.

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This is a one coat system for your RV. The result is customers saving labor costs and material costs since many of the other systems on the market require multiple coats and provide no warranty. Stop recoating you RV after just three years with elastomerics and acrylics and get the product with the industry's leading warranty. Over a 26 year history of proven success in the marketplace. Regarding dry times; it normally takes about two days above 50 degrees for the material to develop a skin and then 7 days for a full cure. Should the temp drop below 50 you would need to add that time to the overall cure. So for example if it drops below 50 degrees over the next 15 hours add 15 hours to the overall timeframe. The higher your daytime temperature gets the quicker the material will dry. If you get an unexpected shower no need to worry. Also in the event of that unexpected shower the product is already waterproofed. In fact that ponding rain water will even start curing underwater! Easily applied with a squeegee and a roller a 24 ft unit should take you approx two hours to apply. Note that once you mix the catalyst you have approximately a 3-4 hour pot life depending on your daytime temperatures. The higher the temperature the less pot life you have. During your initial cleaning of your RV you may wish to consider adding 2 cups of bleach to kill any surface mold/mildew along with a standard detergent such as dawn dish washing detergent or Simple Green. You will want to be sure that any oils or fats are removed as they will cause the existing epdm roof to swell. That swelling most of the time will go down but in some cases it will not and that is not covered under warranty. Applying one coat of the proflex primer will alleviate that issue.
Spray polyurethane foam (SPF) is a spray-applied plastic that is widely used to insulate buildings and seal cracks and gaps, making the building more energy-efficient and comfortable. SPF insulation is known to resist heat transfer extremely well, and it offers a highly effective solution in reducing unwanted air infiltration through cracks, seams, and joints.
Even if you use Liquid EPDM Roof, be sure to check your roof periodically for leaks. If you leave your roof in rough condition or bad repair, you could be in for huge problems and costly repairs. Your entire coach is beneath your roof. When repairing leaks and general waterproofing, the Liquid EPDM Roof coatings is the least expensive and most effective choice. That’s the facts about Liquid EPDM Roof and its benefits. It's a money-saving, environmentally friendly alternative. https://m.youtube.com/watch?v=ggLAUsiuI_o&feature=youtube_gdata
I have to insulate my walls at the end of this week. That does not give me time to procure slow-rise foam, so my stud cavities will be filled with foam before I'm ready to fill the corner voids. I will not be able to drill straight through the corner studs. Instead, I will have to remove material where the studs meet. What sort of tool do you envisioning me holding while I create space to pump foam into my 1972 corner voids?

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Please Note: Prices, promotions, styles and availability may vary by store and online. Inventory is sold and received continuously throughout the day; therefore, the quantity shown may not be available when you get to the store. This inventory may include a store display unit. Online orders and products purchased in-store qualify for rebate redemption. Mail-in Rebate is in the form of merchandise credit check, valid in-store only. Merchandise credit check is not valid towards purchases made on MENARDS.COM®. By submitting this rebate form, you agree to resolve any disputes related to rebate redemption by binding arbitration and you waive any right to file or participate in a class action. Terms and conditions available at www.rebateinternational.com®
Sean, thanks for jumping in and answering John's questions. About choosing the right foam, I intentionally avoided the open cell vs. closed cell foam debate. I did this partly because it's worthy of an article all by itself, but mainly I didn't include it because, despite all the warnings the two sides issue about the other, I've never personally seen a problem caused by using open cell where they should've used closed cell or vice versa. I'm sure things like that happen; I just haven't seen it yet. http://www.youtube.com/e/ggLAUsiuI_o?app=desktop
Current guidelines recommend up to 10 inches of insulation in your attic . This is usually added to the ground, rather than the roof line, which results in the loss of your storage area, due to not being able to refit floor boards after installation. By implementing spray foam insulation to the roof line, you regain the lost 10 inches, thus increasing storage, height and practicality.

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Air infiltration and exfiltration within a home contributes to almost 99% of moisture migration. Restricting air movement stops moisture accumulation so that the possibility of mold growth is less likely. Combined with a properly sized HVAC system, spray foam insulation helps control the indoor humidity levels to minimize moisture and condensation. Reducing moisture and controlling humidity can also add years to the life expectancy of a home, plus contribute to a healthier indoor environment. Finally, it also deters pests, making it difficult for them to nest.
Spray foam is a fully adhered insulation that is spray applied into wall cavities, providing a continuous air and moisture barrier. Spray foam allows efficient use of your HVAC system and helps regulate the temperature fluctuations and humidity in your home. Spray foam effectively seals the building envelope, filling in any cracks and crevices, the common source of air and moisture infiltration as well as temperature variations.

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Heavy-duty fibered repair mastic designed to patch roof Heavy-duty fibered repair mastic designed to patch roof surfaces. Use in wet or dry conditions to seal and stop leaks around flashings skylights vent pipes chimneys and valleys. Wet-R-Dri roof cement is ideal for the repair of cracks seams and holes in all roofing materials. It is also excellent for ...  More + Product Details Close

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Solvent-based polyurethane coatings have excellent adhesion and when used as a base coat over asphalt, EPDM, TPO or PVC, it eliminates the need for a primer. The resulting savings on labor and material more than offsets the higher cost of the product. When top coated with silicone, it gives you the best of both worlds. It's also an excellent gutter and RV coating.

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You probably have some familiarity with spray foam insulation, and you may have even used the foam that comes in pressured spray cans at home improvement retailers. This foam is know as one-part foam, meaning that it is one continuous mixture that is simply applied to the area in need. One-part foam is frequently used for sealing small gaps and cracks.

Spray polyurethane foam, or SPF, is the main type of 2-part, closed-cell spray foam used by insulation contractors. Large-scale insulation jobs require special equipment as well as safety gear to protect the installer from chemical fumes during installation. When the foam cures and hardens just several minutes after application, it's completely safe for as long as it stays in place.
I am building a house in Central Texas (Caldwell). Several builders are cautious about using foam insulation and/or a closed attic. I would like to use both. Here in Texas, heat and humidity (except for the past few years of drought) are a continuing problem. Which type of foam would be the best to use in our home, where should the vapor barrier be or should be use one at all, if we are using fans in the exterior walls to supply fresh air to the house, do we need a vented attic or will it cause more problems than it solve? I have printed out your article and the blogs to give to my contractors and architect, but I would really appreciate your comments on the products being used in my part of the US. 

I am an Architect in Toronto. I am designing a new roof addition to a row house building. Because of existing conditions and the shape of the new roof. It may be easiest to use closed cell spray foam within the areas of the joists. My question is when spray foam is used in this situation do I need to worry about how the joist members may be thermal bridges? It is not common to provide a little bit of rigid insulation to protect the joist members? The additional layer of outboard insulation will require an extra layer of plywood above the insulation which will add to cost.

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Open-cell is also known as half-pound foam. It has an R-Value of 3.5-3.6 per inch, and its density is bout 0.5 pounds per cubic food. Low-density foams like these are made partially from raw biological materials Carbon dioxide or water is also used in the makeup. Open-cell uses far less material than closed-cell, but its R-Value is lower. Also, open cell requires a vapor retarder (like gypsum wallboard) and is riskier when used for roof sheathing. It's not highly recommended that you use open-cell insulation if you live in a cold climate unless you have that extra barrier. You should also compare how much money you spend versus how effective the open-cell insulation is wherever it's installed.

Unlike fiberglass, cellulose or other loose fill products, our Foamsulate products can be applied with precision almost anywhere, expanding to completely fill gaps and spaces with a long-lasting solid. No matter how irregular the shape, how rough the surface or how hidden the area, Foamsulate products create an exact fit and an effective, high-quality air barrier that lasts. Foamsulate™ can be used wherever air can get in:

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Always wait a few minutes before spraying additional lifts, and never spray a lift more than 2 in. thick. The foam needs time to cure before being covered with another lift. Uncured foam results in reduced R-values. The allowable thickness of lifts varies by manufacturer, but all have a limit. The two most common spray foam installation mistakes are failing to wait for lifts to cure and spraying lifts that are too thick.
As an industry leader in high performance building products, we were the first in the world to commercialize the latest state-of-the-art spray foam insulation technology. Our corporate headquarters in Houston, TX is home to multiple laboratories, customer care, technical services and a world class manufacturing plant that produces spray foam and elastomeric roof coatings. We are constantly striving to raise the bar in energy efficiency and sustainable building practices.

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Please Note: Prices, promotions, styles and availability may vary by store and online. Inventory is sold and received continuously throughout the day; therefore, the quantity shown may not be available when you get to the store. This inventory may include a store display unit. Online orders and products purchased in-store qualify for rebate redemption. Mail-in Rebate is in the form of merchandise credit check, valid in-store only. Merchandise credit check is not valid towards purchases made on MENARDS.COM®. By submitting this rebate form, you agree to resolve any disputes related to rebate redemption by binding arbitration and you waive any right to file or participate in a class action. Terms and conditions available at www.rebateinternational.com®
Spray foam insulation, like other insulation, saves on energy costs and lowers utility bills. Studies by the US Department of Energy show that 40% of a home's energy is lost as the result of air infiltration through walls, windows and doorways. Buildings treated with spray foam insulation insulate as much as 50% better than traditional insulation products.
Loctite TITE FOAM Window and Door is a Loctite TITE FOAM Window and Door is a new generation of polyurethane-based insulating foam sealant that expands to fill seal and insulate around window and door jambs. Loctite TITE FOAM is a minimal-expanding foam based on purified and concentrated ingredients that provides four times more density versus conventional window and ...  More + Product Details Close
Johns Manville has partnered with No-Burn, Inc. to offer No-Burn Plus ThB. This tintable white, thin film intumescent coating can be applied over JM open- and closed-cell polyurethane foams. When exposed to high temperatures and flame it intumesces, which creates a char-barrier to reduce heat transfer and surface burning in the event of a fire. This nontoxic, water-based coating complies with IRC and IBC and can serve in lieu of otherwise code-prescribed thermal barriers. 
Spray foam is a very specialized packing material, often required for use in shipping valuable fragile items. Engineered packaging principles are designed to protect sculptures, vases, large fossils, lamp bases, busts, computers, furniture, chandeliers and other objects of unusual shape. By virtue of the liquid foam expanding by up to 30-60 times the volume of its liquid state, it efficiently protects almost any size, form and weight.
Spray polyurethan foam does effectly prevent all six of these heat transfer methods from occurring. These should be the mechanisms by which you judge insulation, in addition to their R-Value. If you're uncertain about installing spray foam insulation, Energy Star has a map that recommends levels of insulation by R-value and cost-effectiveness in the United States. https://www.youtube.com/watch?v=ggLAUsiuI_o&app=mobile
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