ACRO, Active Ventilation, AES Epoxies, AES Raptor, AJC, Albion, Alcoa/Marson, All Line, Alpha ProTech, American Sealants, Applied Technologies, ASI Products, Attic Breeze, Aztec Washer, Babcock- Davis, BAK Welders, BASF, Berger, Berry Plastics, Biltrite, Brentwood, Brewer, CEP, Chem Link, Cleasby, CME Manufacturing, CPR, Deks, Dow, Eagle, EagleView, Erin Rope, ES Products, Eternabond, Everhard, Falltech, Flame Engineering, Flashco, Foxy, Franklin / Titebond, Fry Reglet, Greenstreak, GSSI, Guardian, Harpster, HY-C, Interwrap, ITP, ITW, Jaaco, JL Industries, Josam, Karnak, Levis, LionGuard, LSP, Lucas, Luco, Makita, Marathon, Marshalltown, Maze Nails, MEC, MFM, Miro, MM Products, National Nail, Natural Light, Newborn, OMG, Pam Fasteners, Pearl, Polar Blox, Polycoat, Portals Plus, Powers Fasteners, Prime Source, ProTech, Protecto Wrap, Pylex, Quarrix, QuickMount, RHH Foam, Robetex, Roofmaster, RoofTop Products, Senco, SFS Intec, Sievert, Simpson Strong-Tie, Smith, Sno Gem, Solomon, Sonneborn, Steelhead, SunRise Solar, Sunset, Super Anchor, Surebond, Swan Secure, TRA, Trufast, United / Quest, Vulcan, Wade, Watts, Weatherbond, Werner, Western Colloid, Winco, Zurn

Our commitment to using intelligent solutions and high-performing, quality products to help solve global environmental challenges is evident in both the use of renewable and recycled content in our products, as well as our green recognitions and certifications by various organizations, such as the NAHB Research Center, LEED Certifications, and USDA Bio-Preferred, just to name a few.
My project was a 2 part one.  First the guest house was to be used for an elderly couple with some health issues.  The idea of using chemicals which can be harmful to the respiratory track has made me change my mind about proceeding. The guest house was single story with a low attic height and 600 square feet and the main house (part 2)  is 2,800 sq feet. After reading the comments below, I would like a quote from someone that uses a soy product that is non toxic. .  
Ames® elastomeric waterproof roof coatings are premium coatings that seal out moisture, renew old surfaces and even save energy. We have products specifically formulated for all types of roofs including; Wood, Tar, Metal, Rolled Roofing, EPDM Rubber, Foam and many other surfaces. From flat roof coating to plywood roof coating, Ames’ liquid rubber roof paint coatings form a waterproof seal to preserve and protect your roof. Our white roof coatings reflect sunlight, substantially reducing roof temperatures and helping you save on cooling costs. Ames® products are environmentally friendly, water-based, non-toxic, VOC-free and can be cleaned with water. If you’re looking for how to seal a flat roof, pitched rolled roof, or just about any other kind, our elastomeric waterproof roof coatings can help you get the job done.
The drawback to spray foam insulation is it's been known to cause certain health issues such irritation of the eye and the gastrointestinal and respiratory tracts. Direct contact can cause inflammation to the skin, and some individuals have been known to break out in a rash on the arms, chest and neck area. Spray foam insulation has also been linked to a few cases of hypersensitivity pneumonitis. This condition can cause:

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Before filling the wall cavity, spray the perimeter with a 1/2-in. layer, which will expand to a 1-in. layer. These layers are called “lifts.” This will ensure that the foam penetrates any voids where the studs meet the sheathing. This also reduces the risk of bulges in the sheathing. If foam is sprayed into a large gap between the stud and the sheathing and is immediately covered by a thick layer, the pressure of the expanding foam can actually push out any sheathing that isn’t securely fastened. Wait a few minutes after picture-framing the cavity before you go back and lay down the first layer in the center of the wall.

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IMPORTANT: ProFlex primer is required for any RV roof where someone has put a 3rd party coating/sealant over the original roof. The primer will ensure a suitable surface for the Liquid Roof. Also owners of Fleetwood units need to apply the primer due to Fleetwood’s Alpha roof membranes. Fleetwood was popular for Alpha membranes. If you are unsure of what is on your roof we highly suggest applying the primer. When using the ProFlex primer only mix half of each part. For the gallon set part A and part B is enough for 200 sq. ft. Note when applying the Liquid RV Roof be sure the primer is still tacky. Do not permit the primer to fully cure as this will result in you needing to sand the primer to allow for adhesion of the Liquid Roof. The primer should be tacky to the point of being able to walk on it without picking up any of the material on the bottom of your feet. The manufacturer offers a warranty when liquid roof is used in conjunction with ProFlex primer.
Spray foam is a chemical product created by two materials, isocyanate and polyol resin, which react when mixed with each other and expand up to 30-60 times its liquid volume after it is sprayed in place. This expansion makes it useful as a specialty packing material which forms to the shape of the product being packaged and produces a high thermal insulating value with virtually no air infiltration.

I don't know if it's common or uncommon, but installing a layer of rigid foam above your roof sheathing in order to interrupt thermal bridging is always a good idea, and is preferable in all respects to a roof assembly without any rigid foam above the sheathing. If you decide to install rigid foam above the roof sheathing, you shouldn't use closed-cell spray foam under the sheathing; either use open-cell spray foam (which is vapor-permeable) or a fluffy insulation like cellulose, mineral wool, or fiberglass (any of which will allow the roof sheathing to dry to the interior).
Installing spray foam is easy to do and can dramatically improve a building or home’s energy efficiency and thermal resistance. Our closed cell foam is so efficient just 3 inches of foam appled inside of wall cavities provides an insulation value of over R18!. Our products are specially formulated for both new construction and existing homes and buildings.
We are turning our roof into an unvented roof assembly by raising the roof and blowing in SPF. We are planning to leave the existing vapor barrier down but remove the fiberglass batting and then adding 6" of SPF in all the cavities, to completely seal and insulate the house. Should we have any concerns about doing it "upside down" and not spraying the foam directly to the underside/sheathing of the roof?

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Excellent kit for insulating a house. Slow rising foam takes longer to insulate an area as you must do it in layers 1" thick. Any thicker can overheat the chemicals and prevent a proper cure and off-gassing. Recommend purchasing a second suit and nozzles so you can use it multiple days to achieve the thickness desired for the highest R value. Seals up and insulates much better than traditional fiberglass. The sound suppression is noticeably different. Used it to insulate the ceiling above our bedroom. The sound is remarkably more quiet than the fiberglass insulation we had before. The only down side is the weight of the containers. Using a smaller kit would be easier to handle and move around when spraying a ceiling in an attic. A word of caution, use plywood that spans at least 2 joist per container when spraying in an attic to hold the weight.

To avoid the expense re-roofing a house that is simply suffering from nail fatigue, and to obtain optimum insulation, an 85mm layer of polyurethane foam can be sprayed onto the underside of the slates or tiles of a pitched roof. This stabilises and weatherproofs the roof by fixing the nails, battens and roofing felt. As the foam is a superior insulant, coupled with just 100mm of insulation at joist level, your roof will also meet the stringent thermal performance standards required for a new home. A typical roof can be insulated using the polyurethane treatment for around half the cost of re-roofing.


Most flat roofs are not perfectly sloped, causing water to puddle in some areas, in particular around the drains and scuppers. Many roof coatings are not rated or warranted for "ponding water", and thus might fail pre-maturely if exposed to standing water over long periods of time. Serious consideration should be given to the performance and limitations of the coating being selected. Some manufacturers will warranty their coatings including ponding water. Typically, manufacturers for acrylic roof coatings do not include warranties for ponding water, while some polyurethane and silicone roof coatings manufacturers will.
The United States has adapted to using sprayfoam insulation and a new technology called Wall Injection to retrofit existing wall construction by drilling small holes between wall studs in the structures framing and filling the void with a less aggressive expanding water based foam. This allows existing home and business owners to conserve energy by creating a thermal envelope in their existing structure. http://www.youtube.com/v/ggLAUsiuI_o&feature=share
Spray polyurethane foam (SPF) is a spray-applied plastic that is widely used to insulate buildings and seal cracks and gaps, making the building more energy-efficient and comfortable. SPF insulation is known to resist heat transfer extremely well, and it offers a highly effective solution in reducing unwanted air infiltration through cracks, seams, and joints.
The insulation at eaves level will leave your loft area comfortable for use and free from condensation. By installing the insulation at rafter level, it keeps the loft void warmer and prevents condensation build-up, which can otherwise occur when increasing insulation at ceiling level. The warmer, drier, cleaner roof space eliminates the risk of pipes and tanks freezing.
Yes, you're right that all of the problems mentioned above are related to the installer. I didn't try to hide that and even used the word 'installer' in two of the four headings. I can see how you'd think that the title is misleading, but in the end you can't separate spray foam insulation from its installation. Some people have the mistaken impression that if you get spray foam in your house, your home will outperform all others. My point here is that that's not true. http://www.youtube.com/v/ggLAUsiuI_o?version=3

Product innovation over the years has seen the introduction of several different types of spray foam insulation. Primarily in residential and commercial construction, open-cell and closed-cell spray foam is used while high-density spray insulation is used as roofing foam in commercial or industrial construction. Open-cell sprayed-in foam insulation, a soft low-density material, is typically used for interior applications such as wall cavities, underside of roof decks, attics, basement walls and crawlspaces. The open cell structure of low density foamed insulation allows for moisture permeability to help contribute to moisture management and bi-directional drying of the wall assembly.


Spray foam insulation helps lower utility costs because it blocks heat and cold from the outdoors. Recent studies by the U.S. Department of Energy state that around 40 percent of all energy is lost through poor insulation. Spray foam insulation is able to insulate homes at least 50 percent more than traditional insulation products. Spray foam insulation can also provide protection against moisture, which otherwise leads to the unwanted development of mold and mildew. And it can also be used for noise reduction as well. In fact, spray foam is good for homes and buildings in which outdoor noise can be a distraction. http://youtube.com/e/ggLAUsiuI_o?app=desktop
Before filling the wall cavity, spray the perimeter with a 1/2-in. layer, which will expand to a 1-in. layer. These layers are called “lifts.” This will ensure that the foam penetrates any voids where the studs meet the sheathing. This also reduces the risk of bulges in the sheathing. If foam is sprayed into a large gap between the stud and the sheathing and is immediately covered by a thick layer, the pressure of the expanding foam can actually push out any sheathing that isn’t securely fastened. Wait a few minutes after picture-framing the cavity before you go back and lay down the first layer in the center of the wall. https://www.youtube.com/v/ggLAUsiuI_o&feature=share
This stuff works GREAT ! I live in an older mobile home that had a lot of leaks when I moved-in. I worked for two years to locate and fix them all. Now I simply go over all of the repaired places once a year just to be sure everything is OK. NO LEAKS FOR 4 YEARS NOW!!  Others here use "sno proof" or something that does not stop leaks. When I tell them about my success, they don't seem to want to pay the$ for this superior product. Too bad!. I used the tape in  repairing the leaks.
The video below is from a house near Charleston, South Carolina that I visited recently, and you'll see that the homeowner in this case didn't get his money's worth. I knew immediately when I walked into the attic that something was wrong because it was hot up there. In a properly insulated spray foam attic, the temperature won't be much higher than the house temperature. 
Thanks for asking for our input. I have enjoyed the 'Future House' episodes that you folks have created. And, I think that the amount of segments-per-season seems just about right - any more and it might begin to take the shows into an area that moves away from their core meaning (i.e. - home repair/rehab/construction, etc). Though, it's easy to understand how new and upcoming technologies fit well into TOH/ATOH's overall picture. Also, Ross Trethewey is a good sement host - very knoledgable and enthusiastic - and, as well, he gives the TOH/ATOH audience some 'younger blood' to continue forward with the show's traditions. My thoughts are to stick with 'Future House' segments.And, thanks for all of the good work you folks do in continuing to present to us each year such wonderful productions as TOH and ATOH, which we get to enjoy and benefit so greatly from!

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Roof coatings are easy to install. Smaller roofs in good, serviceable condition can be a weekend do-it-yourself (DIY) project. Larger roofs with leaks and ponding water issues should be coated by a qualified professional. Additional roof coating products, such as foam or coatings designed for seams, may be required underneath the main coating layers. Supplement coating products are used to reinforce damaged or leak-prone problem areas.[3]

I used this for the rim-joist in our home. A couple things: I put 1in solid core foam (cut to size) in each bay before using the spray foam. I also was able to do a relatively 'thick' spray to close off any potential gaps that may have existed. I turned off the HVAC and turned on some fans in the windows to exhaust out the fumes, and wore a mask (3m respirator).
Although spray polyurethane foam has many advantages over other types of insulation, spray foam installation isn’t foolproof. Some builders have reported problems with sloppy foam insulation. For example, some installers have been known to begin spraying before the chemical components are up to temperature, which can affect component mixing and foam performance. When components are poorly mixed, or mixed in the wrong ratio or at the wrong temperature, cured foam has been known to shrink away from rafters or studs, leaving cracks. Some installers rush through their spraying, resulting in voids.
Sealection 500 is a spray-applied adhesive, which once applied, expands in place using water-blown technology, without CFCs, HCFCs, or ozone-depleting chemicals. Unlike traditional fiberglass insulation, Sealection 500 will maintain its performance; time and temperature have no effect on the spray foam insulation's R-value of 3.81 at 1 inch. Sealection 500 never deteriorates or decomposes. The product retains its shape and half-pound density over time, and never settles or compacts. http://youtube.com/v/ggLAUsiuI_o
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