The problem was that the installer was doing his first spray foam job ever, and the thickness of the insulation varied from zero (visible roof deck) to about 9". Unfortunately, good average thickness doesn't cut it. The coverage needs to be uniform because a lot of heat will go through the under-insulated areas. (See my article on flat or lumpy insulation performance.) https://m.youtube.com/embed/ggLAUsiuI_o
I did a LOT of prep before using this product. Cleaned, vacuumed, installed additional insulation etc etc etc. This spray foam was easy to work with, and did it's job as it was supposed to. If you are curious, this kit was purchased because - every "foam insulation company" I contacted either did not call back (due to no interest) OR this was too small of a job. That is why I went DIY on this one, that and: I was advised by one of these companies that they have a minimum $2k job because ... (insert your answer here, but I will choose that everyone needs to eat).

If your foam pulled away just a little bit, Jamie, and they were able to fix it with just a little bit of touching up, then it wasn't as bad as the house where I saw this problem. As the last photo above shows, it had pulled away significantly from the studs and rafters, and it was all over the house. This was closed cell foam, and interestingly, it didn't pull away from the horizontal framing members, just the vertical and sloped ones. They did some touch up, but that wasn't enough. I don't know how this one ended up getting resolved. I think maybe the contractor came back and sprayed cellulose on top of the foam.


Spray polyurethane foam (SPF) is a spray-applied plastic that is widely used to insulate buildings and seal cracks and gaps, making the building more energy-efficient and comfortable. SPF insulation is known to resist heat transfer extremely well, and it offers a highly effective solution in reducing unwanted air infiltration through cracks, seams, and joints.

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United Coatings™ Roof Coat Elastomeric Coating is an effective coating for providing long-term reflectivity over a wide range of roofing substrates. The high reflectivity of Roof Coat Elastomeric Coating keeps the roof substrate cool, which not only helps prolong its longevity but also helps save on energy costs. Roof Coat Elastomeric Coating’s rich consistency uniformly covers the textured profile of various substrates, forming a flexible monolithic membrane that provides protection from normal weathering, aging, and ultraviolet exposure.
You've got no argument from me there, Dennis. Getting a good installer if you're going with spray foam is crucial. Many builders or homeowners don't know how to find one, however, and that's where third party inspections come in. Also, even good installers have bad days, but if someone comes in behind them with a measuring probe and a Blower Door, there will be fewer sub-par foam jobs.   

The problem was that the installer was doing his first spray foam job ever, and the thickness of the insulation varied from zero (visible roof deck) to about 9". Unfortunately, good average thickness doesn't cut it. The coverage needs to be uniform because a lot of heat will go through the under-insulated areas. (See my article on flat or lumpy insulation performance.)

how much does spray foam insulation cost


Carefully examine the roof membrane (surface material) for cracks, tears, blisters, evidence of ponding, exposed foam, and open seams. If already coated, evaluate the condition of the coating. Pay particular attention to areas around roof penetrations (vents, skylights, pipes, etc), ponding areas, cracks in parapet walls, and the attachment of roof membranes to parapet walls. Roofs should be in good condition to warrant coating.

Liquid Roof is a specially formulated version of Liquid Rubber that has the flexibility needed for vehicles that are traveling and causing significant amounts of tension as it travels and turns. If your RV is stationary the entire year you can order the Liquid Rubber but if you do travel with your RV you will need to purchase the Liquid Roof. Note applying the Liquid Rubber over an RV will void its warranty.

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For maximum durability and leak resistance, we recommend that two coats of topcoat be applied at 100 sq. ft. per gallon, or a minimum of 20 mils dry coating. If two complete topcoats are not applied, always apply two thick coats to problem areas such as scuppers, drain areas, ponding areas, seams, and repaired areas. Avoid using Elastek Solar Magic™ or The Shield™ on ponding roofs. Clean skin and tools promptly with water.

Polyurethane Spray Foam Insulation is used in industries ranging from mining to movies, from cold storage to marine flotation. Spray Foam Insulation’s ability to seal out air and insulate quickly means it’s always in high demand for residential and commercial applications. Spray Foam Insulation is critical for solving our nation’s energy challenges because it dramatically reduces the energy needed to heat and cool our homes and offices.
Our roof coating sprayers are designed to provide the coverage, flow rate, and pressure needed for all your applications. Durable Graco roof coating sprayers are equipped with valuable features that make them extremely versatile. High-quality parts plus gas, electric, air driven, and hydraulic options means we’ll have a sprayer that fits your needs. Our systems are designed to be used with elastomeric roof coatings, silicone roof coatings, acrylic roof coatings, asphalts, rubber roof coatings, and other materials.

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We carry a full line-up of the best roof coatings and roof waterproofing products - all tested in extreme climates. Our lines include both high-performance and cost-effective solutions. RoofMate HT is a high performance Elastomeric Roof Sealant for light traffic areas. Lucas 6000 universal is a superior high performance top coating. SilverWhite aluminized metal roof coating for metal roofs helps prevent rust. Roof Mate from United Coating has formulas for all type of roofs and  warranties available for up to 15 years. NovaTuff 2-part flexible epoxy systems are top-of-the-line waterproofing grade roof coatings with extremen chemical and salt resistance. For a cost effective quality foam roof recoat, we recommend UltraShield acrylic elastomeric roof coating. UltraShield is available in popular earth-tone colors and in 55G drums.

Heatlok®, is a high-performance, versatile spray foam insulation designed for residential construction. Its unique formula incorporates recycled plastic bottles and renewable oils to create high-performance, closed-cell spray foam insulation. This polyurethane insulation combines multiple control layers into a single application, saving homeowners both time and money in construction costs. With our innovative technology, Heatlok is developed with 14 % renewable and recycled content, and is the ideal choice for residential construction. http://www.youtube.com/watch?feature=youtube_gdata&v=ggLAUsiuI_o
Johns Manville Corbond® Open-cell Appendix X Spray Foam provides an R-Value of R-3.7 per inch, and meets AC 377 NFPA 286 Appendix X requirements for application without an ignition barrier in attics and crawl spaces. This low-density, nonstructural insulation allows for high yield while prodiving excellent heat, air and sound control.   Recommended for use in residential, commercial and industrial applications. 
Also, I'm wondering... Is this website is being regularly updated? A local installer (in Oct, 2010) in MA quoted over twice the price you list here. "Open cell alone ~$1.35 per sq ft for R-13. Or a 'hybrid method' using 2inch closed cell for R-13 followed by 1.5inch open cell for R-6. Hybrid is $2.85 per sq foot for R-19 rating". Maybe installers are charging higher prices to profit from those trying to meet government energy rebate by Dec 31?

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c) Make sure that the over expanded access is properly removed from the walls. We had a junior cutter taking too much off by bending his saw into the cavity. Look closely at the inside wall corners, and ceiling/wall corners to make sure that the foam is properly removed flush with the studs. If it has not been cut back flush it may lead to uneven drywall finishes .
We have a 1950's ranch in Atlanta and are interviewing foam contractors to spray open cell under the roof, with an "ankle wall" out towards the eaves to seal the attic. My wife and daughters are chemically sensitive, so I'm trying to figure out how to minimize the fumes coming into the house. Additionally, at least one contractor has offered (for > $900) to remove our existing rock wool & R-13 fibreglass from the attic floor to "increase cross-ventilation into the attic". Seems to me I can't both minimize fumes AND increase cross-ventilation. They also offered to spray a fire-retardant on for >$600. Would ventilation during installation help any or woud the retardant seal off the foam and help that way? Thanks...
If you're chemically sensitive, it's probably not a good idea to get it installed, but it's also not a good idea to breathe musty air from the crawl space either. In addition, your house and its contents are made of lots of materials that affect your indoor air quality. If you're really concerned about this, hire a company to test your air and tell you what you can do about it. http://y2u.be/ggLAUsiuI_o
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