If your foam pulled away just a little bit, Jamie, and they were able to fix it with just a little bit of touching up, then it wasn't as bad as the house where I saw this problem. As the last photo above shows, it had pulled away significantly from the studs and rafters, and it was all over the house. This was closed cell foam, and interestingly, it didn't pull away from the horizontal framing members, just the vertical and sloped ones. They did some touch up, but that wasn't enough. I don't know how this one ended up getting resolved. I think maybe the contractor came back and sprayed cellulose on top of the foam.
As this example illustrates, it's important to seal the envelope completely. One of spray foam's biggest selling points is its air-sealing ability, but it can't seal places where it's not sprayed. One of the nice things about using spray foam in new construction is that you can do a Blower Door test before the drywall goes in. Even better, you can test for leaks with a fog machine. https://www.youtube.com/v/ggLAUsiuI_o?version=3
Acrylic coatings are typically applied in two coats, with the second running perpendicular to the first. 1 gallon per 100 square feet is a good estimate for these coatings, as they do not need to be applied nearly as thick as many other coatings. These coatings can be sprayed or roll-applied. Acrylic coatings generally require a re-coat within 2-3 years of application.
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Good article, but it seems like you can chalk up almost all of those problems to the experience level of whomever is spraying the foam. Spray foam isn't an inherently bad product, but it's pretty easy to botch if the hired company is inexperienced. Fiberglass may be foolproof to install, but then again it has a terrible R-Value compared to a good spray foam. People just need to get referrals and do their homework whenever they research a spray foam contractor.
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The United States has adapted to using sprayfoam insulation and a new technology called Wall Injection to retrofit existing wall construction by drilling small holes between wall studs in the structures framing and filling the void with a less aggressive expanding water based foam. This allows existing home and business owners to conserve energy by creating a thermal envelope in their existing structure.
Here's a simpler, less expensive alternative: Cut some 2-inch-thick rigid-foam insulation and glue it to the subfloor between the joists or support it with nails driven partway into the joists. Then fill any gaps between the edges of the foam boards and the joists using the canned spray foam sold at home centers or hardware stores. An even easier option is to nail the foam panels against the bottom edge of the joists and seal the joints with canned foam, but you'll lose some headroom and access to any pipes and wires between the joists. As with spray-foam kits, protect yourself and the floor from the dripping globs of canned foam. A full face shield, gloves, and a hat would be a good start.
Spray foam is a fully adhered insulation that is spray applied into wall cavities, providing a continuous air and moisture barrier. Spray foam allows efficient use of your HVAC system and helps regulate the temperature fluctuations and humidity in your home. Spray foam effectively seals the building envelope, filling in any cracks and crevices, the common source of air and moisture infiltration as well as temperature variations. http://www.youtube.com/watch?v=ggLAUsiuI_o&feature=kp
Closed-cell (aka two-pound foam) is denser than open-cell at about 2 pounds per cubic foot. Its R-Value is between 6-6.5 per inch. As a result, this kind of foam is much more expensive than its counterpart. The reason closed-cell doesn't need a vapor retarder is because it already has one. It's permeance is 0.8 perm, which means it can handle cold climates without the use of an additional board or drywall. Closed-cell uses hydroflurocarbons (HFCs) as part of its makeup. However, this material has been known to have a high global warming effect. If you want a green insulation solution, this is not the material to use. A way to avoid this and still use closed-cell is by installing it alongside fiberglass batts. https://www.youtube.com/watch?v=ggLAUsiuI_o&feature=youtu.be
Spray foam insulation is a great product. Homes insulated with it can be some of the most efficient and comfortable homes built. I've been in plenty of these homes and can tell you that when spray foam is installed properly, they outperform 99% of fiberglass batt-insulated, stick-built homes. (I can also tell you that 73% of all statistics are made up on the spot, so please don't ask for documentation of that statistic.)
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Spray polyurethane foam (SPF) is a spray-applied plastic that is widely used to insulate buildings and seal cracks and gaps, making the building more energy-efficient and comfortable. SPF insulation is known to resist heat transfer extremely well, and it offers a highly effective solution in reducing unwanted air infiltration through cracks, seams, and joints.
Some states, municipalities and utilities have programs. Check with your coatings manufacturer for further information. As a membership benefit, RCMA provides maintains a database of current information on rebates and tax credits for installing reflective roofs. RCMA’s customized search tool can be used to find the most up-to-date listings of reflective roofing financial incentives available.
Solvent-based polyurethane coatings have excellent adhesion and when used as a base coat over asphalt, EPDM, TPO or PVC, it eliminates the need for a primer. The resulting savings on labor and material more than offsets the higher cost of the product. When top coated with silicone, it gives you the best of both worlds. It's also an excellent gutter and RV coating.
Spray foam insulation is typically priced by volume, meaning your cost will depend on how much material you need to use to insulate your space, although other factors may influence price as well. In most cases, the cost of spray foam insulation is more than worth it, as it's a once and done upgrade that will not only provide energy savings in your home, but also improve your home's overall comfort.
Spray foam insulation comes with many benefits over traditional fiberglass or cellulose products. When used throughout the walls and attic, spray foam insulation can save huge percentages off your structure’s heating and cooling costs. This remarkable product accomplishes this through its airtight nature. Spray foam insulation creates a complete seal between your home and the outside.
Starting a new build (1 1/2 basement walkout), all 2x6 exterior walls w/ brick veneer in CZ3. Above grade, would like to do spray foam in 2x6 walls, 1/2" or 1" of rigid foam board on the exterior, and a 1" air gap. Will this require a house wrap or can I do w/o the rigid foam and go with a housewrap? Also, any recommendations about insulation strategies for the finished basement. Thanks! https://www.youtube.com/watch?v=ggLAUsiuI_o
Spray foam insulation, when properly installed is both an air barrier and when closed cell foam is used at the proper depth a vapor barrier! Before hiring any contractor you should establish the brand of foam being used and verify that with the named manufacture. Please ask for ESR reports and MSDS sheets on any foam being installed in your home. A couple areas where you might consider spray foam insulation include:
If you don't have the patience to slowly fill the void with spray foam through holes drilled in one of the studs, you could (if you were an experienced carpenter) use a Sawzall to remove one of the studs and re-frame the corner as a two-stud corner. Then you could either insulate the void with a fiberglass batt or simply present the two-stud corner to the spray-foam contractor as an accessible corner.
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If you’re not familiar, spray foam is a type of insulation that expands after you spray. The foam expands and seals, avoiding any type of unnecessary moisture (which can create mold) or encouraging pests to eat through your walls. It protects the lining of your house, and even can protect the heating and cooling of your house during those unbearably cold or hot days. https://www.youtube.com/e/ggLAUsiuI_o