The problem was that the installer was doing his first spray foam job ever, and the thickness of the insulation varied from zero (visible roof deck) to about 9". Unfortunately, good average thickness doesn't cut it. The coverage needs to be uniform because a lot of heat will go through the under-insulated areas. (See my article on flat or lumpy insulation performance.)

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Today’s “third generation” of blowing agents have a GWP of 700 to 1000 which is still remarkably high considering water/CO2 has a GWP of 1. However, innovation from some chemical manufacturers like the Chemours Company have introduced the next generation of HFO blowing agents such as Opteon 1100, which significantly reduces the GWP impact when using closed-cell spray foam insulation products.

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If your foam pulled away just a little bit, Jamie, and they were able to fix it with just a little bit of touching up, then it wasn't as bad as the house where I saw this problem. As the last photo above shows, it had pulled away significantly from the studs and rafters, and it was all over the house. This was closed cell foam, and interestingly, it didn't pull away from the horizontal framing members, just the vertical and sloped ones. They did some touch up, but that wasn't enough. I don't know how this one ended up getting resolved. I think maybe the contractor came back and sprayed cellulose on top of the foam.

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Spray polyurethan foam does effectly prevent all six of these heat transfer methods from occurring. These should be the mechanisms by which you judge insulation, in addition to their R-Value. If you're uncertain about installing spray foam insulation, Energy Star has a map that recommends levels of insulation by R-value and cost-effectiveness in the United States. https://www.youtube.com/watch?v=ggLAUsiuI_o&app=mobile
Most closed-cell spray foam is now formed using hydrofluorocarbon (HFC) blowing agents that have high global warming potential, partially or completely offsetting the climate benefits of the energy savings they can offer. In the United States, HFCs are scheduled to be phased out by January, 2021. A few spray foam suppliers have started supplying spray foam blown with hydrofluoroolefin (HFO) blowing agents without this problem as of early 2017.[14]

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ACRO, Active Ventilation, AES Epoxies, AES Raptor, AJC, Albion, Alcoa/Marson, All Line, Alpha ProTech, American Sealants, Applied Technologies, ASI Products, Attic Breeze, Aztec Washer, Babcock- Davis, BAK Welders, BASF, Berger, Berry Plastics, Biltrite, Brentwood, Brewer, CEP, Chem Link, Cleasby, CME Manufacturing, CPR, Deks, Dow, Eagle, EagleView, Erin Rope, ES Products, Eternabond, Everhard, Falltech, Flame Engineering, Flashco, Foxy, Franklin / Titebond, Fry Reglet, Greenstreak, GSSI, Guardian, Harpster, HY-C, Interwrap, ITP, ITW, Jaaco, JL Industries, Josam, Karnak, Levis, LionGuard, LSP, Lucas, Luco, Makita, Marathon, Marshalltown, Maze Nails, MEC, MFM, Miro, MM Products, National Nail, Natural Light, Newborn, OMG, Pam Fasteners, Pearl, Polar Blox, Polycoat, Portals Plus, Powers Fasteners, Prime Source, ProTech, Protecto Wrap, Pylex, Quarrix, QuickMount, RHH Foam, Robetex, Roofmaster, RoofTop Products, Senco, SFS Intec, Sievert, Simpson Strong-Tie, Smith, Sno Gem, Solomon, Sonneborn, Steelhead, SunRise Solar, Sunset, Super Anchor, Surebond, Swan Secure, TRA, Trufast, United / Quest, Vulcan, Wade, Watts, Weatherbond, Werner, Western Colloid, Winco, Zurn
NovaTuff PC-425 An Epoxy Protection Coating, similar to NovaTuff PC-450 but with enhanced flexibility and adhesion. Waterproofing grade. Formulated for continuous underwater submersion and for waterproofing pools, ponds, fountains, tanks, waterfalls etc. Mini-fiber additive aides in bonding/adhesion to difficult surfaces. Excellent chemical and abrasion resistance. Resistant to acids, solvents, caustics, hydrocarbons, salt water, etc. Use submerged or above grade.
As this example illustrates, it's important to seal the envelope completely. One of spray foam's biggest selling points is its air-sealing ability, but it can't seal places where it's not sprayed. One of the nice things about using spray foam in new construction is that you can do a Blower Door test before the drywall goes in. Even better, you can test for leaks with a fog machine. https://www.youtube.com/v/ggLAUsiuI_o?version=3
If your foam pulled away just a little bit, Jamie, and they were able to fix it with just a little bit of touching up, then it wasn't as bad as the house where I saw this problem. As the last photo above shows, it had pulled away significantly from the studs and rafters, and it was all over the house. This was closed cell foam, and interestingly, it didn't pull away from the horizontal framing members, just the vertical and sloped ones. They did some touch up, but that wasn't enough. I don't know how this one ended up getting resolved. I think maybe the contractor came back and sprayed cellulose on top of the foam. 

spray foam basement walls cost


Light-density open-cell SPF is commonly known as half-pound foam. It is a semi-rigid material with a sponge-like appearance that expands during installation and creates small, open cells that are filled with carbon dioxide. Due to its ability to expand during the application process, it fills cracks, crevices and voids and adheres to irregular surfaces or substrates to form an air sealing insulation.[12]

Closed-cell (aka two-pound foam) is denser than open-cell at about 2 pounds per cubic foot. Its R-Value is between 6-6.5 per inch. As a result, this kind of foam is much more expensive than its counterpart. The reason closed-cell doesn't need a vapor retarder is because it already has one. It's permeance is 0.8 perm, which means it can handle cold climates without the use of an additional board or drywall. Closed-cell uses hydroflurocarbons (HFCs) as part of its makeup. However, this material has been known to have a high global warming effect. If you want a green insulation solution, this is not the material to use. A way to avoid this and still use closed-cell is by installing it alongside fiberglass batts. https://www.youtube.com/watch?v=ggLAUsiuI_o&feature=youtu.be

Staple plastic to the framing around the windows (and doors). Don’t worry about covering the gap between the window and the framing because you’ll want to fill those with low-expanding canned foam specifically designed for windows. Cover all the switch and outlet boxes with masking tape so you don’t fill them with foam. You don’t need to use gasketed electrical boxes when you insulate exterior walls like you would if you were using fiberglass—the foam will air-seal around the box.
Unlike fiberglass, cellulose or other loose fill products, our Foamsulate products can be applied with precision almost anywhere, expanding to completely fill gaps and spaces with a long-lasting solid. No matter how irregular the shape, how rough the surface or how hidden the area, Foamsulate products create an exact fit and an effective, high-quality air barrier that lasts. Foamsulate™ can be used wherever air can get in:

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Roof coatings are easy to install. Smaller roofs in good, serviceable condition can be a weekend do-it-yourself (DIY) project. Larger roofs with leaks and ponding water issues should be coated by a qualified professional. Additional roof coating products, such as foam or coatings designed for seams, may be required underneath the main coating layers. Supplement coating products are used to reinforce damaged or leak-prone problem areas.[3]
You probably have some familiarity with spray foam insulation, and you may have even used the foam that comes in pressured spray cans at home improvement retailers. This foam is know as one-part foam, meaning that it is one continuous mixture that is simply applied to the area in need. One-part foam is frequently used for sealing small gaps and cracks. http://youtube.com/watch?v=ggLAUsiuI_o
Check with the coating manufacturer who may be able to suggest applicators who have used their products and have familiarity with the application. Another option would be to interview contractors and ask specific questions about their proven ability to install roof coatings. Contractors affiliated with the National Roofing Contractors Association (NRCA) or local roofing contractor trade associations typically are more knowledgeable. Consult those groups’ websites for contractors.
One thing I wanted to mention was that I think your price point is a little high and that might deter people from considering spray foam. As a project manager for a spray foam company for years I can tell you that we offer 0.5 Lb. open-cell foam at around $.25/board foot. We even offer a 1.0 Lb. open-cell foam for less/the same cost as you quoted the 0.5 Lb. foam for above. The 1/0 Lb. open-cell foam has an R-value of almost 5.
Spray foam is a fully adhered insulation that is spray applied into wall cavities, providing a continuous air and moisture barrier. Spray foam allows efficient use of your HVAC system and helps regulate the temperature fluctuations and humidity in your home. Spray foam effectively seals the building envelope, filling in any cracks and crevices, the common source of air and moisture infiltration as well as temperature variations.

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Some states, municipalities and utilities have programs. Check with your coatings manufacturer for further information. As a membership benefit, RCMA provides maintains a database of current information on rebates and tax credits for installing reflective roofs. RCMA’s customized search tool can be used to find the most up-to-date listings of reflective roofing financial incentives available.

Sealection 500 is a spray-applied adhesive, which once applied, expands in place using water-blown technology, without CFCs, HCFCs, or ozone-depleting chemicals. Unlike traditional fiberglass insulation, Sealection 500 will maintain its performance; time and temperature have no effect on the spray foam insulation's R-value of 3.81 at 1 inch. Sealection 500 never deteriorates or decomposes. The product retains its shape and half-pound density over time, and never settles or compacts. http://youtube.com/v/ggLAUsiuI_o
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