The problem was that the installer was doing his first spray foam job ever, and the thickness of the insulation varied from zero (visible roof deck) to about 9". Unfortunately, good average thickness doesn't cut it. The coverage needs to be uniform because a lot of heat will go through the under-insulated areas. (See my article on flat or lumpy insulation performance.)
I am building a house in Central Texas (Caldwell). Several builders are cautious about using foam insulation and/or a closed attic. I would like to use both. Here in Texas, heat and humidity (except for the past few years of drought) are a continuing problem. Which type of foam would be the best to use in our home, where should the vapor barrier be or should be use one at all, if we are using fans in the exterior walls to supply fresh air to the house, do we need a vented attic or will it cause more problems than it solve? I have printed out your article and the blogs to give to my contractors and architect, but I would really appreciate your comments on the products being used in my part of the US. 

Spray Foam Under Mobile Home


Ames® elastomeric waterproof roof coatings are premium coatings that seal out moisture, renew old surfaces and even save energy. We have products specifically formulated for all types of roofs including; Wood, Tar, Metal, Rolled Roofing, EPDM Rubber, Foam and many other surfaces. From flat roof coating to plywood roof coating, Ames’ liquid rubber roof paint coatings form a waterproof seal to preserve and protect your roof. Our white roof coatings reflect sunlight, substantially reducing roof temperatures and helping you save on cooling costs. Ames® products are environmentally friendly, water-based, non-toxic, VOC-free and can be cleaned with water. If you’re looking for how to seal a flat roof, pitched rolled roof, or just about any other kind, our elastomeric waterproof roof coatings can help you get the job done.
Elastomeric coatings offer effective and affordable solutions for fixing roof leaks. The coatings can be used to repair any type of roof leak. The elastomeric roof coatings can be used throughout the year because they stretch and contract easily to adjust to winter and summer temperatures. It is usually made using polymeric products such as acrylic alongside white pigments like titanium dioxide. This helps create an opaque and reflexive final product. https://youtube.com/watch?feature=player_embedded&v=ggLAUsiuI_o
This depends on the geographic location, insulation, and cost of electricity. Lawrence Berkeley National Laboratory (LBNL), Oak Ridge National Laboratory (ORNL), National Roofing Contractors Association (NRCA), and several roofing material manufacturers have computer programs that can estimate the savings. A growing number of energy consultants are available to provide environmental regulation compliance information.
We live in middle TN and had our house foamed last year. We noticed recently that some of the foam was shrinking and seperating from the floor joists. We contacted the installer and he informed us that the manufacturer had a problem with a batch of foam during the time frame we had our house sprayed. The contractor wasn't sure if we had the recalled batch installed in our house or not. He said he would check the batch numbers and let us know. He seems like a nice guy promising to do whatever it takes to fix any problems. Do we trust him, however, to be truthful about the batch number? Do we have any options for finding out the information ourselves? I inspected the entire crawl space of the house and noticed approximately (5) areas that were seperating and a couple areas where the foam didn't adhere to the block. Do I assume by it being so infrequent that it is nothing to be concerned about? My concern is the walls that are not capable of being visually inspected because of sheetrock.
Apply coating when the roof is dry and the sealant has set. You will be using a 9-inch heavy-duty frame, ½-inch paint roller for spreading coating on roof or 1-1/4-inch roller for dipping in pail, and a 5–to-6-foot extension pole. Use a 3/4-inch roller with basecoats and emulsions. Map out your roof and make each pail fill that area. See Elastek Product Sheets for recommended coverage. An inexpensive 3-inch or 4-inch brush should be used to reach areas not possible with a roller. Use a stiff paintbrush for applying 103 Crack & Joint Sealant.

Yes, you're right that all of the problems mentioned above are related to the installer. I didn't try to hide that and even used the word 'installer' in two of the four headings. I can see how you'd think that the title is misleading, but in the end you can't separate spray foam insulation from its installation. Some people have the mistaken impression that if you get spray foam in your house, your home will outperform all others. My point here is that that's not true.
It also has a great waterproofing ability that can shield the roof’s membrane from water and moisture damage. You can also count on the liquid roof coating for its outstanding performance for a wide range of applications and uses. This product can be used at tears and seams as well as in sealing air conditioners and venting systems and anywhere else where rubberized coating is needed.

Spray Foam Garage Door


Spray foam is a very specialized packing material, often required for use in shipping valuable fragile items. Engineered packaging principles are designed to protect sculptures, vases, large fossils, lamp bases, busts, computers, furniture, chandeliers and other objects of unusual shape. By virtue of the liquid foam expanding by up to 30-60 times the volume of its liquid state, it efficiently protects almost any size, form and weight.

Another thing we love about the Liquid Roof is its ability of not being damaged by freezing and other extreme temperatures. You will also appreciate its ability of staying flexible for a longer period of time. Did you know that it could also contract and expand as you roof moves? That is one of the things to look for when shopping around for this kind of product we found in the Liquid Roof. http://www.youtube.com/v/ggLAUsiuI_o


If you’re looking for an effective and efficient Elastomeric Roof Coating, you might want to consider the Kool Seal roof coating. This product comes in a 115 fl oz container and is white in color. It is easy to apply and use that it can stick well even in the harshest weather conditions. This product offers maximum clinging to the RV roof despite the temperature. You can also rely on its effectiveness no matter the type of weather. http://www.youtube.com/v/ggLAUsiuI_o&feature=share
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If you're chemically sensitive, it's probably not a good idea to get it installed, but it's also not a good idea to breathe musty air from the crawl space either. In addition, your house and its contents are made of lots of materials that affect your indoor air quality. If you're really concerned about this, hire a company to test your air and tell you what you can do about it.

Spray Foam Sealant


Typical roof coating dry film thickness vary from paint film thickness (plus or minus 3 dry mils) to more than 40 dry mils. This means a roof coating actually becomes the top layer of a composite roof membrane and underlying system. As such, the roof coating is the topmost layer of protection for the membrane, receiving the impact of sunlight (both infrared and ultraviolet (UV), rain, hail and physical damage.
However, coating asphalt shingles and built-up composition roofs requires more caution. The National Roofing Contractors Association’s (NRCA) director of technical services has stated "The roofing industry is aware of a number of issues that could have negative consequences for field application of coatings over asphalt shingle roof systems. Anyone considering this type of application should be aware of the concerns so they can weigh them against the benefits claimed in coating product promotional materials."[2] https://www.youtube.com/watch?feature=player_embedded&v=ggLAUsiuI_o
Most closed-cell spray foam is now formed using hydrofluorocarbon (HFC) blowing agents that have high global warming potential, partially or completely offsetting the climate benefits of the energy savings they can offer. In the United States, HFCs are scheduled to be phased out by January, 2021. A few spray foam suppliers have started supplying spray foam blown with hydrofluoroolefin (HFO) blowing agents without this problem as of early 2017.[14] http://youtube.com/e/ggLAUsiuI_o?app=desktop
Sean, thanks for jumping in and answering John's questions. About choosing the right foam, I intentionally avoided the open cell vs. closed cell foam debate. I did this partly because it's worthy of an article all by itself, but mainly I didn't include it because, despite all the warnings the two sides issue about the other, I've never personally seen a problem caused by using open cell where they should've used closed cell or vice versa. I'm sure things like that happen; I just haven't seen it yet.
Repair and seal roof penetrations, tears, open seams, etc. using Elastek 103 Crack & Joint Sealant and reinforce with polyester roof fabric as necessary. In larger or deep ponding areas, apply Elastek 500 Puddle Plaster to fill in areas that hold water. Avoid using plastic roof cement. Serious ponding should be referred to a roofing contractor. Blisters in previous coatings may be opened but these areas must be allowed to dry-out completely. Blisters in the roofing ply should be left alone unless likely to break. Caulk and reinforce open seams, roof penetrations, cracks, and tears. These are potential leak points so work carefully and thoroughly. Use fabric to build flashings around roof edges or roof penetrations, and to reinforce various coating repairs. A polyester fabric is used because it will stretch with the coatings. (Fiberglas fabric is not recommended.) Fabric is normally cut to extend three inches beyond the repaired area in all directions. The coating is applied to the roof surface and the fabric is immediately pushed into the wet surface. An additional coat is applied over the fabric and the patch is allowed to dry. If your roof has stucco parapets, examine them for cracks along the sides and top. These areas often permit water to enter the wall and can cause blisters and wrinkles in the roof surface. Repair with Elastek 103 Crack & Joint Sealant. If you do not have parapets, examine the metal drip edge for a tight seal with the roof membrane. Use 4″ or 6″ roofing fabric covered under and over with Crack & Joint Sealant to seal cracks along drip edges, penetrations, and open seams.
Spray foam insulation is typically priced by volume, meaning your cost will depend on how much material you need to use to insulate your space, although other factors may influence price as well. In most cases, the cost of spray foam insulation is more than worth it, as it's a once and done upgrade that will not only provide energy savings in your home, but also improve your home's overall comfort.

How Much Does Spray Foam

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