The problem was that the installer was doing his first spray foam job ever, and the thickness of the insulation varied from zero (visible roof deck) to about 9". Unfortunately, good average thickness doesn't cut it. The coverage needs to be uniform because a lot of heat will go through the under-insulated areas. (See my article on flat or lumpy insulation performance.)

how much does spray foam insulation cost

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For 2×4 stud walls, the fiberglass insulation will have to be split to fit. In this case, we sprayed just under 2 in. of foam (R-10.8), and split 3-1/2-in. R-13 batts in half (R-6.5) to achieve an R-17.3 insulation value. Never cram oversize batts into a wall cavity because fiberglass insulation loses R-value when it’s compressed. You could save money by spraying 1 in. of foam and adding more fiberglass, but don’t spray less than 1 in.—the foam will no longer serve as an air barrier. This particular foam creates its own vapor barrier if sprayed 2 in. thick.
One thing I wanted to mention was that I think your price point is a little high and that might deter people from considering spray foam. As a project manager for a spray foam company for years I can tell you that we offer 0.5 Lb. open-cell foam at around $.25/board foot. We even offer a 1.0 Lb. open-cell foam for less/the same cost as you quoted the 0.5 Lb. foam for above. The 1/0 Lb. open-cell foam has an R-value of almost 5.
Porch urns are an excellent way to add seasonal curbside flair. However, tall items such as twigs, birch stems or even pumpkins can sway in the breeze and make a mess of your carefully planned decor. To prevent things from shifting, place your items in the container and spray around them with expanding foam to create a comfy nest that will keep your urns looking great. Place a layer of moss, hay or greenery on top to finish the look.
IMPORTANT: ProFlex primer is required for any RV roof where someone has put a 3rd party coating/sealant over the original roof. The primer will ensure a suitable surface for the Liquid Roof. Also owners of Fleetwood units need to apply the primer due to Fleetwood’s Alpha roof membranes. Fleetwood was popular for Alpha membranes. If you are unsure of what is on your roof we highly suggest applying the primer. When using the ProFlex primer only mix half of each part. For the gallon set part A and part B is enough for 200 sq. ft. Note when applying the Liquid RV Roof be sure the primer is still tacky. Do not permit the primer to fully cure as this will result in you needing to sand the primer to allow for adhesion of the Liquid Roof. The primer should be tacky to the point of being able to walk on it without picking up any of the material on the bottom of your feet. The manufacturer offers a warranty when liquid roof is used in conjunction with ProFlex primer.
This is more common with closed cell foam, but it happens with open cell foam, too. Since closed cell foam has a higher R-value per inch, installers generally spray 2" in walls and 3" in rooflines to meet the energy code requirements of R-13 and R-19, respectively. (I'm not going to dive into the energy code here, but these numbers apply to many climate zones, the latter being allowed under the UA tradeoffs rule. See the Energy Nerd's blog on this topic if you want to argue.)

Find spray foam contractors, suppliers, equipment, news, and technical information about spray foam insulation, foam roofing, and protective coatings. If you are a homeowner, builder/architect, or interested to get into the spray foam business, we have set-up special areas just for you. Check out our information packed Spray Foam Guides to learn more.
The problem was that the installer was doing his first spray foam job ever, and the thickness of the insulation varied from zero (visible roof deck) to about 9". Unfortunately, good average thickness doesn't cut it. The coverage needs to be uniform because a lot of heat will go through the under-insulated areas. (See my article on flat or lumpy insulation performance.)

how much does spray foam insulation cost

Get the Power to Seal & Insulate Perfectly in Just 5 Minutes. The Foam it Green Promise: 1>Simpler, Easier, Faster Spray Foam 2>No Special Skills or Know How 3>Professional Results or Better Saves You Time, Money and Hassles. Delivers to your door, ready to use. Just follow the simple instructions. Saves Energy with High R-value Closed Cell Foam. R-Value of 7 in Just 1 Inch. Provides a seamless air barrier in 1 step. This Kit Provides Approx. 602 Square Feet at 1” thickness of cured foam. Class I E-84 Fire-Retardant Foam that meets building code specs. This Anti-Microbial Formula passed the stringent ASTM G-21 test for preventing mold growth on the surface of the foam. Includes everything you need to complete your project. Weighs 120 lbs, including steel canisters pressured with nitrogen. Orders with multiple kits on it may ship via LTL instead of UPS. The LTL carrier calls to arrange a convenient delivery time. Usually Ships Same Business Day. See Manufacturer for returns and warranty policy.
Today’s “third generation” of blowing agents have a GWP of 700 to 1000 which is still remarkably high considering water/CO2 has a GWP of 1. However, innovation from some chemical manufacturers like the Chemours Company have introduced the next generation of HFO blowing agents such as Opteon 1100, which significantly reduces the GWP impact when using closed-cell spray foam insulation products.

During colder months, 2 component foam is very sensitive to temperature variances. Per product instructions, both tank temperatures need to be above 70°F (21°C) for at least 24 hours prior to use. All application surfaces should be clean/dry and above 60°F (16°C) prior to application. Variance outside of the recommended temperature can affect foam yield and performance.
As an industry leader in high performance building products, we were the first in the world to commercialize the latest state-of-the-art spray foam insulation technology. Our corporate headquarters in Houston, TX is home to multiple laboratories, customer care, technical services and a world class manufacturing plant that produces spray foam and elastomeric roof coatings. We are constantly striving to raise the bar in energy efficiency and sustainable building practices.
FROTH-PAK Foam Sealant is a two-component quick-cure polyurethane FROTH-PAK Foam Sealant is a two-component quick-cure polyurethane foam that fills cavities penetrations cracks and expansion joints. FROTH-PAK foam sealant can also be used as a sealant and void fill in many roofing applications. FROTH-PAK is chemically cured foam which significantly reduces curing time. FROTH-PAK dispenses expands and becomes tack ...  More + Product Details Close
We live in middle TN and had our house foamed last year. We noticed recently that some of the foam was shrinking and seperating from the floor joists. We contacted the installer and he informed us that the manufacturer had a problem with a batch of foam during the time frame we had our house sprayed. The contractor wasn't sure if we had the recalled batch installed in our house or not. He said he would check the batch numbers and let us know. He seems like a nice guy promising to do whatever it takes to fix any problems. Do we trust him, however, to be truthful about the batch number? Do we have any options for finding out the information ourselves? I inspected the entire crawl space of the house and noticed approximately (5) areas that were seperating and a couple areas where the foam didn't adhere to the block. Do I assume by it being so infrequent that it is nothing to be concerned about? My concern is the walls that are not capable of being visually inspected because of sheetrock.
Allison--would be very interested in your take on the GHG issues of foams, which have received lots of smart commentary recently. To highlight a few: architect Jesse Thompson's comments on Tom's Good vs Bad post on Energy Circle, the very thorough piece by Alex Wilson on Green Building Advisor and Michael Anschel's cautionary diatribe on Remodeling. 
This is a one coat system for your RV. The result is customers saving labor costs and material costs since many of the other systems on the market require multiple coats and provide no warranty. Stop recoating you RV after just three years with elastomerics and acrylics and get the product with the industry's leading warranty. Over a 26 year history of proven success in the marketplace. Regarding dry times; it normally takes about two days above 50 degrees for the material to develop a skin and then 7 days for a full cure. Should the temp drop below 50 you would need to add that time to the overall cure. So for example if it drops below 50 degrees over the next 15 hours add 15 hours to the overall timeframe. The higher your daytime temperature gets the quicker the material will dry. If you get an unexpected shower no need to worry. Also in the event of that unexpected shower the product is already waterproofed. In fact that ponding rain water will even start curing underwater! Easily applied with a squeegee and a roller a 24 ft unit should take you approx two hours to apply. Note that once you mix the catalyst you have approximately a 3-4 hour pot life depending on your daytime temperatures. The higher the temperature the less pot life you have. During your initial cleaning of your RV you may wish to consider adding 2 cups of bleach to kill any surface mold/mildew along with a standard detergent such as dawn dish washing detergent or Simple Green. You will want to be sure that any oils or fats are removed as they will cause the existing epdm roof to swell. That swelling most of the time will go down but in some cases it will not and that is not covered under warranty. Applying one coat of the proflex primer will alleviate that issue.
Spray foam is a fully adhered insulation that is spray applied into wall cavities, providing a continuous air and moisture barrier. Spray foam allows efficient use of your HVAC system and helps regulate the temperature fluctuations and humidity in your home. Spray foam effectively seals the building envelope, filling in any cracks and crevices, the common source of air and moisture infiltration as well as temperature variations.
Polyurethane Spray Foam Insulation is used in industries ranging from mining to movies, from cold storage to marine flotation. Spray Foam Insulation’s ability to seal out air and insulate quickly means it’s always in high demand for residential and commercial applications. Spray Foam Insulation is critical for solving our nation’s energy challenges because it dramatically reduces the energy needed to heat and cool our homes and offices.

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Yes, you're right that all of the problems mentioned above are related to the installer. I didn't try to hide that and even used the word 'installer' in two of the four headings. I can see how you'd think that the title is misleading, but in the end you can't separate spray foam insulation from its installation. Some people have the mistaken impression that if you get spray foam in your house, your home will outperform all others. My point here is that that's not true.

Rust-Oleum® 780 Elastomeric Roof Coating provides a high initial reflectivity value of 85%, energy efficiency, long term durability and excellent resistance to weathering and dirt pick-up. This elastomeric roof coating is formulated to meet and/or exceed the standards established in ASTM D 6083. Rust-Oleum 780 Elastomeric Roof Coating waterproofs and weatherproofs metal, weathered single ply membranes as well as smooth surface asphalt built-up and modified bitumen roofing substrates.
Sealection® 500 has been Demilec's flagship product for more than 20 years, and has positioned Demilec as an industry-leading spray foam insulation manufacturer. As an environmentally-friendly product, it delivers superior performance, energy savings, and is an excellent return on investment for architects, builders, contractors, and homeowners, making it the ideal choice for insulation.
Even if you use Liquid EPDM Roof, be sure to check your roof periodically for leaks. If you leave your roof in rough condition or bad repair, you could be in for huge problems and costly repairs. Your entire coach is beneath your roof. When repairing leaks and general waterproofing, the Liquid EPDM Roof coatings is the least expensive and most effective choice. That’s the facts about Liquid EPDM Roof and its benefits. It's a money-saving, environmentally friendly alternative.
For large jobs, professionals such as Dr. Energy Saver use two-part foam, which comes in larger containers. With 2-part spray foam, it's necessary to mix separate resin and catalyst compounds at the application nozzle. Combining these ingredients starts a chemical reaction that creates expanding foam. Contractors use small 2-part foam "kits" to air-seal an attic or to seal and insulate ductwork. To insulate an entire attic or wood-framed wall with spray foam, the resin and catalyst compounds are pumped to the application nozzle from 50-gallon drums in a specially equipped truck.