With constant exposure to heat, cold, UV radiation, rain, snow, hail, high winds and possible mechanical damage, a roof can be the most vulnerable component of a building’s exterior. However, a roof’s long-term performance can be enhanced — and major roofing problems avoided — with correct design, quality materials, proper installation and workmanship, and comprehensive care.

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The problem was that the installer was doing his first spray foam job ever, and the thickness of the insulation varied from zero (visible roof deck) to about 9". Unfortunately, good average thickness doesn't cut it. The coverage needs to be uniform because a lot of heat will go through the under-insulated areas. (See my article on flat or lumpy insulation performance.)

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Although spray polyurethane foam has many advantages over other types of insulation, spray foam installation isn’t foolproof. Some builders have reported problems with sloppy foam insulation. For example, some installers have been known to begin spraying before the chemical components are up to temperature, which can affect component mixing and foam performance. When components are poorly mixed, or mixed in the wrong ratio or at the wrong temperature, cured foam has been known to shrink away from rafters or studs, leaving cracks. Some installers rush through their spraying, resulting in voids.

Spray polyurethan foam does effectly prevent all six of these heat transfer methods from occurring. These should be the mechanisms by which you judge insulation, in addition to their R-Value. If you're uncertain about installing spray foam insulation, Energy Star has a map that recommends levels of insulation by R-value and cost-effectiveness in the United States.


Roof coatings are easy to install. Smaller roofs in good, serviceable condition can be a weekend do-it-yourself (DIY) project. Larger roofs with leaks and ponding water issues should be coated by a qualified professional. Additional roof coating products, such as foam or coatings designed for seams, may be required underneath the main coating layers. Supplement coating products are used to reinforce damaged or leak-prone problem areas.[3]
Foam is very sticky; you'll need to wear disposable coveralls with a hood, and gloves, a face mask, and eye protection. It takes some practice to spray foam evenly and, because it expands so dramatically, to control its depth; 2 inches is all you need to seal the joist cavities. You need a clear area so that you can work without interruption; any pause longer than 30 seconds will clog the nozzle and require putting on a new one. It's also critical that the air temperature stays between 75 and 85 degrees.
Sporadic cases of hypersensitivity pneumonitis (HP) have also been reported in workers exposed to isocyanates. The symptoms may seem like the flu, with fever, muscle aches, and headaches. Other symptoms may include a dry cough, chest tightness, and difficult breathing. Individuals with chronic HP often experience progressively more difficult breathing, fatigue, and weight loss. Individuals with acute HP typically develop symptoms 4–6 hours after exposure.[4] http://youtube.com/v/ggLAUsiuI_o?version=3
To avoid the expense re-roofing a house that is simply suffering from nail fatigue, and to obtain optimum insulation, an 85mm layer of polyurethane foam can be sprayed onto the underside of the slates or tiles of a pitched roof. This stabilises and weatherproofs the roof by fixing the nails, battens and roofing felt. As the foam is a superior insulant, coupled with just 100mm of insulation at joist level, your roof will also meet the stringent thermal performance standards required for a new home. A typical roof can be insulated using the polyurethane treatment for around half the cost of re-roofing.
Whether you’re sending something fragile in the mail or keeping valuables safe during a move, secure packing is everything. To protect a delicate item, simply fill a spare shopping bag half-full with spray insulation foam and place in the bottom of a box, pressing the item gently into the bag as it hardens to cushion the item. Repeat for the top and you have a DIY custom packaging solution that can handle the rigors of delivery.
Here's a simpler, less expensive alternative: Cut some 2-inch-thick rigid-foam insulation and glue it to the subfloor between the joists or support it with nails driven partway into the joists. Then fill any gaps between the edges of the foam boards and the joists using the canned spray foam sold at home centers or hardware stores. An even easier option is to nail the foam panels against the bottom edge of the joists and seal the joints with canned foam, but you'll lose some headroom and access to any pipes and wires between the joists. As with spray-foam kits, protect yourself and the floor from the dripping globs of canned foam. A full face shield, gloves, and a hat would be a good start.

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Ames® elastomeric waterproof roof coatings are premium coatings that seal out moisture, renew old surfaces and even save energy. We have products specifically formulated for all types of roofs including; Wood, Tar, Metal, Rolled Roofing, EPDM Rubber, Foam and many other surfaces. From flat roof coating to plywood roof coating, Ames’ liquid rubber roof paint coatings form a waterproof seal to preserve and protect your roof. Our white roof coatings reflect sunlight, substantially reducing roof temperatures and helping you save on cooling costs. Ames® products are environmentally friendly, water-based, non-toxic, VOC-free and can be cleaned with water. If you’re looking for how to seal a flat roof, pitched rolled roof, or just about any other kind, our elastomeric waterproof roof coatings can help you get the job done.

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Spray polyurethan foam does effectly prevent all six of these heat transfer methods from occurring. These should be the mechanisms by which you judge insulation, in addition to their R-Value. If you're uncertain about installing spray foam insulation, Energy Star has a map that recommends levels of insulation by R-value and cost-effectiveness in the United States. https://www.youtube.com/watch?v=ggLAUsiuI_o&app=mobile


These coatings are emulsified asphalt and consist of asphalt particles dispersed in water; they utilize clay as the emulsifying component. These coatings also contain many types of organic and/or inorganic fibers and fillers to provide extra strength to the coating. These coatings are available in black, brown, or as a reflective coating when titanium dioxide or aluminum pigments are added.
Spray foam is a fully adhered insulation that is spray applied into wall cavities, providing a continuous air and moisture barrier. Spray foam allows efficient use of your HVAC system and helps regulate the temperature fluctuations and humidity in your home. Spray foam effectively seals the building envelope, filling in any cracks and crevices, the common source of air and moisture infiltration as well as temperature variations. http://www.youtube.com/watch?v=ggLAUsiuI_o&feature=kp
Spray foam can be used for a variety of applications, including attics, crawl spaces, walls, and more. At Dr. Energy Saver, we specialize in spray foam installation that makes your home more efficient and comfortable. If you're interested in learning more about how spray foam can help your home, call Dr. Energy Saver for a consultation and estimate.
Spray foam insulation, like other insulation, saves on energy costs and lowers utility bills. Studies by the US Department of Energy show that 40% of a home's energy is lost as the result of air infiltration through walls, windows and doorways. Buildings treated with spray foam insulation insulate as much as 50% better than traditional insulation products.
Barrier’s specially-trained technicians have applied over 5 million square feet of coatings in a wide variety of commercial, industrial and residential settings throughout the United States. With our experience, product knowledge and long list of satisfied customers, Barrier is uniquely qualified to give your enterprise the protection it deserves.  

The problem was that the installer was doing his first spray foam job ever, and the thickness of the insulation varied from zero (visible roof deck) to about 9". Unfortunately, good average thickness doesn't cut it. The coverage needs to be uniform because a lot of heat will go through the under-insulated areas. (See my article on flat or lumpy insulation performance.)

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Repair and seal roof penetrations, tears, open seams, etc. using Elastek 103 Crack & Joint Sealant and reinforce with polyester roof fabric as necessary. In larger or deep ponding areas, apply Elastek 500 Puddle Plaster to fill in areas that hold water. Avoid using plastic roof cement. Serious ponding should be referred to a roofing contractor. Blisters in previous coatings may be opened but these areas must be allowed to dry-out completely. Blisters in the roofing ply should be left alone unless likely to break. Caulk and reinforce open seams, roof penetrations, cracks, and tears. These are potential leak points so work carefully and thoroughly. Use fabric to build flashings around roof edges or roof penetrations, and to reinforce various coating repairs. A polyester fabric is used because it will stretch with the coatings. (Fiberglas fabric is not recommended.) Fabric is normally cut to extend three inches beyond the repaired area in all directions. The coating is applied to the roof surface and the fabric is immediately pushed into the wet surface. An additional coat is applied over the fabric and the patch is allowed to dry. If your roof has stucco parapets, examine them for cracks along the sides and top. These areas often permit water to enter the wall and can cause blisters and wrinkles in the roof surface. Repair with Elastek 103 Crack & Joint Sealant. If you do not have parapets, examine the metal drip edge for a tight seal with the roof membrane. Use 4″ or 6″ roofing fabric covered under and over with Crack & Joint Sealant to seal cracks along drip edges, penetrations, and open seams.
The drawback to spray foam insulation is it's been known to cause certain health issues such irritation of the eye and the gastrointestinal and respiratory tracts. Direct contact can cause inflammation to the skin, and some individuals have been known to break out in a rash on the arms, chest and neck area. Spray foam insulation has also been linked to a few cases of hypersensitivity pneumonitis. This condition can cause:

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Spray foam comes in two flavors, open cell and closed cell, and provides both parts of the building envelope - the insulation and the air barrier. The building envelope should completely surround the conditioned space, and the insulation needs to be in contact with the air barrier. Since spray foam is both insulation and air barrier, proper alignment of insulation and air barrier is guaranteed.
Starting a new build (1 1/2 basement walkout), all 2x6 exterior walls w/ brick veneer in CZ3. Above grade, would like to do spray foam in 2x6 walls, 1/2" or 1" of rigid foam board on the exterior, and a 1" air gap. Will this require a house wrap or can I do w/o the rigid foam and go with a housewrap? Also, any recommendations about insulation strategies for the finished basement. Thanks! https://www.youtube.com/watch?v=ggLAUsiuI_o
Staple plastic to the framing around the windows (and doors). Don’t worry about covering the gap between the window and the framing because you’ll want to fill those with low-expanding canned foam specifically designed for windows. Cover all the switch and outlet boxes with masking tape so you don’t fill them with foam. You don’t need to use gasketed electrical boxes when you insulate exterior walls like you would if you were using fiberglass—the foam will air-seal around the box.
Porch urns are an excellent way to add seasonal curbside flair. However, tall items such as twigs, birch stems or even pumpkins can sway in the breeze and make a mess of your carefully planned decor. To prevent things from shifting, place your items in the container and spray around them with expanding foam to create a comfy nest that will keep your urns looking great. Place a layer of moss, hay or greenery on top to finish the look. 

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For large jobs, professionals such as Dr. Energy Saver use two-part foam, which comes in larger containers. With 2-part spray foam, it's necessary to mix separate resin and catalyst compounds at the application nozzle. Combining these ingredients starts a chemical reaction that creates expanding foam. Contractors use small 2-part foam "kits" to air-seal an attic or to seal and insulate ductwork. To insulate an entire attic or wood-framed wall with spray foam, the resin and catalyst compounds are pumped to the application nozzle from 50-gallon drums in a specially equipped truck.

Although spray foam insulation has been in use since the 1940s, primarily for aircraft, for the past 30 years, continual product innovation has seen the increased adoption of spray foam insulation in residential and commercial construction. The rapid growth of sprayed foam insulation in building construction, thanks in part to its immediate and long-term benefits, has allowed the insulation material to sit confidently alongside traditional insulation types in providing thermal comfort for building occupants.
As an industry leader in high performance building products, we were the first in the world to commercialize the latest state-of-the-art spray foam insulation technology. Our corporate headquarters in Houston, TX is home to multiple laboratories, customer care, technical services and a world class manufacturing plant that produces spray foam and elastomeric roof coatings. We are constantly striving to raise the bar in energy efficiency and sustainable building practices.

There should be a foam sill sealer between the bottom plate and the concrete foundation wall. But voids in the wood or concrete, or tears in the sill sealer, can create gaps where air and insects can penetrate. While you’re sealing the rim board, cover the bottom plate and top off the concrete as well. There’s no need to picture-frame the joist spaces before filling them, but don’t spray a lift more than 2 in. thick. http://www.youtube.com/watch?feature=player_embedded&v=ggLAUsiuI_o
Johns Manville has partnered with No-Burn, Inc. to offer No-Burn Plus ThB. This tintable white, thin film intumescent coating can be applied over JM open- and closed-cell polyurethane foams. When exposed to high temperatures and flame it intumesces, which creates a char-barrier to reduce heat transfer and surface burning in the event of a fire. This nontoxic, water-based coating complies with IRC and IBC and can serve in lieu of otherwise code-prescribed thermal barriers. 
One thing I wanted to mention was that I think your price point is a little high and that might deter people from considering spray foam. As a project manager for a spray foam company for years I can tell you that we offer 0.5 Lb. open-cell foam at around $.25/board foot. We even offer a 1.0 Lb. open-cell foam for less/the same cost as you quoted the 0.5 Lb. foam for above. The 1/0 Lb. open-cell foam has an R-value of almost 5.
For 2×4 stud walls, the fiberglass insulation will have to be split to fit. In this case, we sprayed just under 2 in. of foam (R-10.8), and split 3-1/2-in. R-13 batts in half (R-6.5) to achieve an R-17.3 insulation value. Never cram oversize batts into a wall cavity because fiberglass insulation loses R-value when it’s compressed. You could save money by spraying 1 in. of foam and adding more fiberglass, but don’t spray less than 1 in.—the foam will no longer serve as an air barrier. This particular foam creates its own vapor barrier if sprayed 2 in. thick.
Spray foam insulation or spray polyurethane foam (SPF) is an alternative to traditional building insulation such as fiberglass. A two-component mixture composed of isocyanate and polyol resin comes together at the tip of a gun, and forms an expanding foam that is sprayed onto roof tiles, concrete slabs, into wall cavities, or through holes drilled in into a cavity of a finished wall.

Johns Manville Corbond III® closed-cell spray polyurethane foam insulation offers and R-Value of R-7 per inch and can be applied in a single pass to a maximum of 3.5 inches, providing superior thermal performance with seamless air sealing and moisture control in a single step. Multiple immediate passes, with no wait time, may also be applied. With high yield and excellent adhesion, it's an ideal choice for high-performing energy efficient commercial, residential and industrial applications. https://youtube.com/watch?v=ggLAUsiuI_o
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